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ACCEPTANCE

I would like for taking this possibility to give my personal millions of because of all of the personnel and member of staff in PFCE-BJW Engineering Sdn Bhd to get helping me personally; give me lots of knowledge and unforgettable memories during my eight weeks industrial training in PFCE-BJW Engineering Sdn Bhd.

Apart from that, I also want to send my appreciation to Owner as well as Project Manager of PFCE-BJW Engineering Sdn Bhd, Mister Roslan rubbish bin Sanip whom willing to agree to me as the useful student in PFCE-BJW Engineering Sdn Bhd. Besides, I would really like to say thanks to to my personal Supervisor as well as Executive, Mister Zulkifli trash can Ismail for those kindness leading me to complete all my task assignment within this schooling. Meanwhile, I also want to thank Mrs Nurhafiza Zainal Abidin by Human Resource Division who help to make a good layout in lodging and familiarization program.

Again, I would like to offer a great big thank you for the all individuals who are prepared to teach me personally and give me personally guidance at my training program.

Thank You.

ABSTRACT

All the undergrad students from the Faculty of Mechanical Architectural, UMP happen to be compulsory to attend 10 weeks Industrial Training during the period of their very own study. The goal of this training is subjected the students to careers and working environment and also offer a chance for them to utilized all the theory which discovered in the address room during their training. The main goal of this industry training is to boost student’s expertise and their abilities in their individual profession based on the participants with professional, ethical, skilled, creative and competent. Besides, there also provide several others objective of industry teaching such as to show students for the environment and working circumstances in their individual field, to work with the knowledge with the Industry

Schooling and this might be useful in the analysis, to train pupils to communicate and connect effectively at all levels at work and to appreciate the ethical beliefs of their job. During 12 weeks professional training in the PFCE-BJW Anatomist Sdn Bhd, the objective plus the purpose of the education had been attain successfully. Student had been pèlerine suitable expertise and also the ethic of engineering study. Besides, there are many schooling conducted in the company as well as the related expertise will help trainees and the staff of the flower execute the work more effectively. In the mean time, the student likewise given to be able to get involved in the engineer daily job and this will be within the future. Like a summary, the corporation was done well because playing a significant role to steer the student in complete all their internship.

COMPANY PROFILE

BJW Engineering Sdn. Bhd. is among the PFCE Band of Company that focus on Coal and oil Engineering job such as transfering and manufacturing work. Was located in Kerteh, Terengganu, and this company integrate and signed up as a registered company on 06 Nov 1998. Build to handle various Petronas Gas Berhad (PGB) work including Plant Revival, stimulation and Revamp Project (PRR), mini shutdown/turn around and overall shutdown. Currently, BJW Engineering now involves on Plant Revival, stimulation and Revamp Project 2 (PRR2) on Gas Control Plant two (GPP2) beneath PGB herb and focus on piping and maintenance function.

BJW Architectural Sdn. Bhd. is held by two directors. Initially is Mr. Roslan bin Sanip and second is Mr Bahrin bin Ariffin. These two administrators have a whole lot of knowledge and understanding in piping and Oil and Gas industries. Mister Bahrin bin Ariffin especially has intensive knowledge of the steel sector as he was formerly your head of Division for Perwaja Steel Sdn. Bhd in Kemaman in 1984 ” 2008. Mister Roslan trash can Sanip provides extensive knowledge of the metallic and fabrication design and he also formerly the Head of Division for Perwaja Steel Sdn. Bhd in Kemaman in 1994 ” 2008. Until July 2013, total personnel of the BJW Engineering Sdn. Bhd are 150 lenders include work leader, welder, mechanical stronger and helper.

1 . 1 ) 1

Business Vision and Mission

I.

As the leading anatomist services provider of choice

II.

To be the leading engineering solutions provider by simply understanding and working together with clients to solves their complications and delivering exceptional

quality services and products on-time thus creating long term relationships with clients by simply supporting all their growth

1 ) 1 . a couple of

Company Wellness, Safety & Environment (HSE) Policy

BJW can, so far as fair, ensure that:

I.

Satisfactory resources are supplied to ensure that proper provision can be made for wellness, safety and environment.

II.

Systems of work are provided and maintained which might be safe minus risks to health and environment.

III.

Every accidents, occurrences, injuries, spills and launches are preventable.

IV.

All employees are provided with these kinds of information training, training and supervision ones own necessary to ensure their basic safety and well being at work and the safety of others who might be affected by their actions

Sixth is v.

Health, basic safety and environmental performance will be measured and continuously improved.

1 . 1 ) 3

Firm Job & Scope

I.

EXECUTIVE PROJECTS & MANAGEMENT

a) Simple and in depth engineering design

b) Total Turn-around Management

c) Executive, Procurement and Construction

d) Task Management Advisor

II.

MAINTENANCE

a) Maintenance workshop and establishments

b) Provision of Mechanical and Engineering Companies

c) Commissioning

d) Transformation Execution

e) Minors Projects

f)

3.

Tie-in functions

CONSTRUCTION

a) On-Site and Pre-Fabrication works

b) Heavy Structure Architecture

c) Pre-commissioning and commissioning

1 . 1 . some

Company Project Experience

Desk 1 . you Company experience

1 . a couple of

COMPANY CORPORATION

PFCE ” BJW ARCHITECTURAL SDN BHD

Figure 1 ) 1 Business Organization Data

1 . 2 . 1

KEY PERSONAL

Stand 1 . a couple of Key Personal

1 . installment payments on your 2

PERSONNEL LOADING

Stand 1 . several Manpower require

CHAPTER 2

COMPANY ACTIVITY

2 . you

INTRODUCTION

The objective of this section is to give a review of firm activity that related to Mechanised Engineering. A hot works like running, welding, drilling and hot tapping extremely use in preparing and fabricate stove. Cold work activity just like work in elevation, painting and cold trimming also use on plant activity. Other function that related to the Physical Engineering principle and theory is like screening and inspection, safety and health and as well ability to browse drawing, decide piping program and tool that involved with process. All this related to the things i learn by UMP now.

2 . a couple of

PREPAIRING AND FABRICATE STOVE

For PRR2 Project at GPP2, BJW Engineering Sdn. Bhd organizing a transfering, touch up portrait and Joint Inspection Tests (JIT) operate only. Different work just like electrical, painting and blasting, mechanical and insulation job is done simply by other company. BJW Anatomist Sdn. Bhd only concentrates on piping job. Piping function includes of preparing kitchen, fabricate spool and conduct Non Dangerous Testing (NDT) like Hydro Test or Radiographic Test (RT).

A spool can be an set up of fixtures (elbow), flanges and pipes that may be premade. It does not include bolts, mechanical seals, valves or instruments. A spool piece is a great orthographic sketching of a spool drawn either from transfering GA or perhaps from a great ISO linen. Each kitchen sheet reveals only one kind of spool. Kitchen will be created based on ISO drawing coming from Piping Evaluation Package. Each package features different attracting depend on functioning area or work collection. Piping Test Package can be described as guide linen to do am employed at plant. Just about every modification and renovation of spool will be mark up to drawing. Operate Leader has to survey the location or range that remodelling and spool changing functions want to do before proceed to open a Pipes Test Bundle.

Fitting Shoulder

Rating Flange

Spool which will already fabricate will color with gray in shade. It will utilize International Paint (IP) to standardize the color of all spools in flower. After paint, spools have to be test and check. The purpose of the testing is to prevent leak for flange and test the effectiveness of pipe. Not Destructive Screening (NDT) will probably be conduct in fact it is involved the Leak Check (Hydro Test) and Radiographic Test (RT). For Radiographic Testing (RT), only allow person can easily doing this testing. RT is definitely purpose to test strength of welding joint. After RT, Leak Test will be conducted. Finally, after pass both of the testing, spools can be insert to grow for activity.

Figure installment payments on your 1 Kitchen prepares and fabricate

installment payments on your 3

NDT ” FLOW TEST

Figure 2 . 2 Leak Check Preparation

SECTION 3

SCHOLAR SELF ACTIVITY

3. 1

INTRODUCTION

Through this 10 weeks industrial teaching, I have been given suitable exercising and web page learning. During that period, I used to be also involved in work and activity in Oil & Gas grow to make sure understand well regarding the jogging of the method and activity at gas processing plant. Knowledge attained in the schooling is very beneficial and will relieve the student get familiar in the engineer’s performs in future.

Basically the trainings presented are linked to the procedure of the Petrol & Gas plant and also some complications identification. It is good been built with training plan during the ten week schooling. The training timetable is made in discussions with supervisors and has been agreed upon. The planning happen to be;

i.

Expose to the idea of plant and piping attracting; P & ID and GA sketching.

ii.

In a position to understand and know the terms in pipes drawing, flower

process and work; stove, line amount and water pipe schedule.

iii.

Expose to the work in Oil & Gas herb; observation and

inspection with QC Coordinator.

4.

Attend NIOSH and CIDB course to be able to enter the plant and doing work at flower.

v.

Documentation and paperwork; GPP2 Control Sheet, Employees Time Sheet, Fit-up and Visualization report.

vi.

Require and learn about Non Damaging Testing (NDT) like Leak Test and Radiographic Test.

a few. 2

TEACHING SCHEDULE (GANTT CHART)

several. 3

we.

SUMMARY OF ACTIVITY as well as TASK GIVE

WEEK 1 ( 01/07/2013 ” 04/07/2013 )

Register since an Industrial Training pupil in PFCE Human Resource Division. Registration and industrial training placement are managed simply by Pn Nurhafiza bte Zainal Abidin. I was placed in BJW Engineering Sdn Bhd and stay supervise by BJW Executive Executive, Mr. Zulkifli trash can Ismail. Mr Zulkifli briefed a little bit about the company and introduced me personally to personnel and start talking about the tasks being performed by simply me through the training sector.

On first week, I was brought to piping drawing; ISO Sketching, Piping and Instrument flow Diagram (P&ID) and Standard Arrangement Drawing (GA). Steaming isometrics (ISO Drawing) permit the pipe to be drawn in a way by which the length, width and depth are shown within a view. Isometrics are usually drawn from information found on a plan and elevation views. The emblems that symbolize fittings, Regulators and flanges are altered to adjust to the isometric grid. Because ISO are not drawn to level, dimensions are required to specify actual lengths of piping operates.

Pipe lengths are determined through computations using heads and elevations. Vertical plans of water line are computed using elevations, while side to side lengths will be calculated using north-south and east-west runs. A pipe into an isometric view is always drawn with a single collection. This solitary line is the centreline from the pipe, and from that collection, the measurements measured. This can be example of GPP2 ISO drawing for package deal number of G2-600-03-PI-P-001 and G2-730-03-PI-CWR030.

Figure a few. 1 Steaming ISO Pulling

P&ID is actually a schematic representation of practical relationship of piping, instrumentation and program equipment parts. P&ID shows all of steaming including the physical sequence of branches, reducers, valves, products, instrumentation and control interlocks. The P&ID are used to function the process program. A P&ID should include:

My spouse and i.

Instrumentation and designations

II.

All regulators and their identifications

III.

Procedure piping, sizes and identification

IV.

Assorted ” grills, drains, particular fittings, sampling lines, reducers, increasers and swaggers

Versus.

Flow directions

VI.

Control inputs and outputs, interlocks

VII.

Products rating or capacity

Number 3. two Piping & Instrument flow Diagram (P&ID) Drawing

Basic Arrangement drawings for transfering systems and equipment are developed by piping designers. These kinds of drawings show the locations of primary equipment in the plant. The main piping products, valves, and fittings can also be indicated in the General Arrangement or GA drawings. Generally the pipes is suggested using a top-view. Sometimes a side watch of the water pipe rack is likewise presented for the GA attracting.

General arrangement drawings are developed for seperate equipment. These types of drawings present the main dimensions of that tools using 2D views

top-view, side-view and sometimes front-view. All the valve for concerned equipment happen to be indicated for the equipment Standard Arrangement or perhaps GA pulling.

For a green field engineering project, products location sketches are prepared with the proposal level by steaming designers. In commencing the project job, these drawings are used as first basis for development of piping layout. Depending on the feasibility of the transfering layout set up, often the gear locations will be revised and updated. The alterations to equipment location can sometimes be substantial so as to have the desired pipes arrangement.

Thus piping structure arrangement and development of piping general agreement or GA drawings depends on research sources developed prior to the piping arrangement function and changes required to these references to allow for the desired transfering layout set up.

Figure 3. 3 General Arrangement (GA) Drawing

2.

WEEK 2 ( 07/07/2013 ” 11/07/2013 )

Pertaining to the second week, I was brought to the test bundle. Test Package deal is a tips for doing work in plant. Evaluation Package is known as a drawing bed sheet that include INTERNATIONALE ORGANISATION FÜR STANDARDISIERUNG drawing and P&ID. Just about every package can be control and approve simply by Planner as well as the survey with the work to perform are responsible by simply Superintendent, Director or Work Leader. Every single Test Deal is named by one certain name like G2-460-P1101-02, G2-75012-SV-002, G2-600-02-PI-P-011 and G2-930-03-PI-HF-041. Every abbreviated letters and numbers on the test package provides the specific goal represent series number, area, processing grow and joint. For example;

G2-460-P1101-02

G2 sama dengan represent that package carrying out work at Gas Processing Grow 2 460 =

represents the area where the operate is done

P1101 = represent the queue that stove is loading and operate is done. 02 = signify the number of joint like kitchen joint, flange joint or perhaps valve joint.

Other short-hand as HF, CWR, SV and PICTURE represent the name of device, condition or way of measuring. For example like SV can be stand for Basic safety Valve, CWR for Cool Water Container or PHOTO for Pressure Indicating Control. From Test Package, all of us also can define and understand the bill of fabric that use intended for spool, the measurement and schedule of pipe, NDT that involve and important joints like shoulder, flange or perhaps gasket. All of he information are entirely shown inside the Test Package.

Material description, measurement and quantity.

NDT reference like pressure make use of, insulation and fabrication certain.

Line amount Painting code and shade.

Figure several. 4 Test out Package details description

Sketching number and

revising.

I also have recently been sent by company to attend the Safety and Health program (NIOSH) and take the Olive oil & Gas Safety Passport (OGSP) assessment. The

purpose is to get an OGSP card and also to allow me to your oil & gas herb. Through this course, I as well gained knowledge about the rules pertaining to work in grow, legislation occupational safety and health pertaining to worker, accident causes and prevention, problems present in the oil & gas and prevention actions and many more knowledge about work basic safety in the herb. This course is useful as a planning before I had been allowed to work and enter the plant.

Additional tasks that assign to my opinion including make and help technological clerk full daily record like GPP2 Control Bed sheet report, Fit-Up and Image Inspection statement. GPP2 Control Sheet is known as a documentation work that record and monitor the improvement of work depending on selected Evaluation Package. Various other documentation job like put together Time Piece for workers and replicate the Test Package for Manager and Project Engineer employ.

Figure 3. 5 Fit-Up and Aesthetic Inspection statement

iii.

WEEK 3 ( 14/07/2013 ” 18/07/2013 )

For the 3rd week, I have already been introduced and expose to the procedure to work in herb. I have been introducing to the Permit To Function (PTW). Through the Work Leader apply the PTW over the week, We thus understand and know what the PTW is and its importance. PTW will be used as early on in the morning prior to work is carried out in the grow. Each of the works and equipment to be brought into the plant must be applied for preceding approval by representatives / persons in charge of approving these people. Work Innovator is responsible person to get applying the PTW. Activities and operate to be done in the plant, Operate Leader should certainly apply for PTW a day earlier before doing the work and your plant.

PTW are always used generally split up into two; Popular Work Enable and Cool Work Allow. Hot Function Permit can be described as permit for workers to perform sizzling work involving sparks and connectivity in welding and cutting. Cool Work Allow is a permit for employees to doing cool work which in turn not concerning spark and

trimming work. Example of hot job is hot cutting/welding, grinding, drilling and hot tapping. Example of cool work is like painting, functioning at level and adjusted.

The objective of PTW is;

a. to make certain worker security, property plus the environment

b. ensure that procedures are followed and approvals acquired for: We.

routine job, but in selected circumstances

II.

non-routine work

c. to make sure that the plans made to that most risks happen to be, and ideal hazard control measures had been taken prior to work starts off. d. make certain that the owner as well as asset conscious of all the work done in the area below its responsibility

Through this kind of exposure, that we know every one of the activities plus the work to get performed in the plant need approval and several major documents. Not all staff can the actual work in the rose without the skills and data such as accreditation and paperwork to confirm eligibility. Major documents to accomplish jobs in the rose are:

a. Permit To Work (PTW)

n. Support qualification;

My spouse and i.

hot work in hazardous areas

II.

enter in a enclosed space

III.

electrical work

IV.

gas inspection

Versus.

excavation work

VI.

weighty lifting

c. other supporting documents;

I.

Job Safety Analysis (JSA)

II.

Risk examination

III.

Training plan

IV.

‘Spading’ list

V.

Recovery plan and more

iv.

WEEK 4 ( 21/07/2013 ” 25/07/2013 )

I have successfully received my own card OGSP and this allows me to enter the PGB plant. Nevertheless , to do the job and associated with activity in the plant, I have to follow the Building Industry Expansion Board (CIDB) course to obtain a CIBD authority card. Nevertheless , since I’ve had OGSP, I do not need to pursue the CIDB course but only need to apply through the documents supplied. The process of acquiring the card takes three days. I effectively obtain my personal CIDB power card upon that week.

I was delivered by the company to follow protection briefing structured by HyundaiPFCE and working at elevation courses arranged by the PGB. Besides having OGSP and CIDB, additional conditions that enable personnel to am employed at the plant are pursuing basic safety and working height place course. This kind of two working day course (22/07/2013 ” 23/07/2013) taught us a lot regarding the safety measures in the herb, and gear use once working at heights and working in herb regulation. I used to be also given guidance on Personal Protective Products (PPE) and how to use it effectively. The knowledge i gained through this course can be risks connected with working at height, fall season protection; wirings and scaffolding and PPE.

a) DOING WORK AT LARGE

Risks associated with functioning at height:

1 . People fall season

I.

From the level / depth into. Model: Scaffolding, ladders, tall set ups, places and equipment, in the groove / hole dug.

II.

at the same level (collapsed)

2 . Dropping objects

I.

falling objects once in use or not held

II.

scaffolding collapses

b) PROTECTION FROM DROPPING

I actually.

Scaffolding

II.

Ladder

3.

Safety net

4.

Body Harness

c) PREVENTION OF FALLING: FUNNEL

My spouse and i.

Harness must be worn the moment working in height (two meters or

more).

II.

Control must have two lanyards, among which must be fastened all the time.

III.

It ought to be inspected prior to use and really should be a good

routine service and attention.

d) HUMAN BODY HARNESS COMPONENT

I actually.

Life String

II.

Snap hook

III.

Karabiner

SNAP HOOK

LIFESTYLE ROPE

BODY SYSTEM HARNESS

Figure three or more. 6 Body system Harness Aspect

v.

WEEK 5 ( 28/07/2013 ” 01/08/2013 )

After get my OGSP, CIDB, IDENTIFICATION Pass and Working by High séance card, I finally have authority to enter GPP2 Herb. With watch over by QC Coordinator; I had been taken to the working area in the GPP2 flower. I was likewise

taught how to interpret drawings within ISO images and G & ID refers to using the situation inside the plant.

Through the week, I used to be given direction to identify aspects of work done within the selected Evaluation Package, taken to see the work done in the plant such as art work, changing the spool, trimming and welded spool and bolting debolting work. With this week, a lot of things related to the work of the plant that I can learn and see even simply looking and observing. Entrusted by the Director and QC Coordinator to work and act as a QC Planner assistant to doing work while drawing control mechanism, line checker and helper.

Figure a few. 7 Am employed at plant

vi.

WEEK 6 ( 04/08/2013 ” 06/08/2013 )

As usual, follow QC Coordinator observes and see the progress about plant. Taught more detail about the tasks because Line Checker. Line Band task is to examine and review the progress within a line. Just about every progress manufactured by the workers will be recorded by the line band to modify ISO Sketching (Mark-up) within the Test Deal prior to submitting to the Hyundai Engineering Division for drawing update. For the week, the task assigned to me should be to help QC Coordinator looking at line to see progress of work.

I likewise introduced considerably about Water line Support. Pipe Support is the holder or directions guide of a water line. Pipe will be held by the support to ensure it does not shift or maneuver away from the course. Pipe support is divided into 3 type; Support Information (SG), Normal Support (SH) and Support Anchor (SA).

Figure a few. 8 Steaming Support Guidebook

vii.

WEEK 7 ( 13/08/2013 ” 15/08/2013 )

Given a task by a supervisor to help store man and find out the names of the tools and methods of inspection tools inside the workshop. Equipment or gear such as electrical generator sets, slings belt, sequence blocks and lever stop are often utilized and brought into the plant for use. Other tools and equipment like limelight, grinder, horripilate and welding cable must be inspecting at least once a month ahead of it was in order to be generated within the plant.

Receive guidance and explanation from Inspection Manager, I was presented the task of inspect the workshop tools such as grinder size four “and 9, welding cable and sling belt. For example sling seatbelt, it has a colour code where each coloring represents a length and load that can be paid for by the seatbelt sling. It is vital to know the color code to stop accidents and safety during lift kitchen work performed.

Figure 3. 9 Sling Belt

Before an inspection about possible tools, tools or perhaps equipment to become inspected will probably be issued within a form called Request for Inspection checklist (RFI). This RFI will then be published to the inspection team of Hyundai and PGB for them to come make a second inspection before giving permits and authorize stickers stating the various tools or tools safe and is used in plant. For example , most electrical and mechanical tools should be examined every month and expiry date ranges use these kinds of equipment in the plant is a month ahead of the RFI granted. Each application shall be given a day previously before the expiry date. However , tools such as a tank of gas argon (ar), oxygen or Acetylene not examined simply by month. It merely requires changed to a new one after expiration of their use. Every single tools or perhaps equipment which has been checked being recorded right into a checklist known as the Lightweight Equipment Inspection Checklist. Soon I was active in the preparation of RFI and inspection equipment in the workshop. No activity in the herb work and documentation.

viii.

WEEK eight ( 18/08/2013 ” 22/08/2013 )

Soon there is a ask for from the Hyundai to do a hydro test on two stove of completed fabricate. This can be to ensure the spool is safe and complies with safety specifications at the plant before unit installation. I had the opportunity to see, master and help offer a spool pertaining to hydro test conducted.

A hydrostatic test out is a method by which pressure boats such as sewerlines, plumbing, gas cylinders, central heating boiler and gasoline tanks can be tested pertaining to strength and leaks. Test involves stuffing the ship or tube system using a liquid, usually water, which may be dyed to assist in visible leak detection, and pressurization of the ship to the specified test pressure. Pressure rigidity can be analyzed by closing off the source valve and observing whether there is a pressure loss. The place of a outflow can be aesthetically identified more easily if the normal water contains a colorant.

Strength is usually tested by measuring permanent deformation of the pot. Hydrostatic tests is the most common method used for testing piping and pressure vessels. Using this test assists maintain security standards and durability of a vessel over time. This is actually the core of the procedure (other than the stand of items, reference papers, safety, products lists, etc . ) improve hydro evaluation work.

1 . Hydro evaluation preparation

Request for inspection (RFI) notice shall be educated by building supervisor to quality assurance/quality control (QA/QC) department each time a piping product is ready for assessment. Verification of most materials, ensure that you mill certificates are compiled and documented by QA/QC department and traceable for each and every component, fitted and water pipe applied to every spool or line amount. All essential nondestructive evaluation (NDE)

effects shall be verified to adapt Hyundai standard specifications before perform hydro test. The BJW QC inspector and Hyundai rep shall with each other check visually in detail pertaining to the steaming network ahead of test. The checking shall include of:

i.

Complying with pulling and power supply limit of related subsystem

ii.

Welded or flanged joints

iii.

Secure and deal with bolting

iv.

Pipe routing and slope

v.

Water pipe support, everlasting and/or non permanent

vi.

Short-term spading or blinding

vii.

Pipe art work and colour coding

The piping manager will be in charge of conducting preparing and execution of pressure test and shall take dexterity with QC inspector. Further material pertaining to close the spools such as blind flange shall be on test web page and fasten properly prior hydro evaluation (check appropriate rating). Pressure gauges and recorder should be in Club or Psi unit. Full gauge range (indicated span) of pressure test gauge are to be picked in such a way that quality pressure will probably be in between fifty percent to many of these of the full range. A minimum of two pressure features shall be required for the test. The gauges shall be installed at predetermined locations with a single at the maximum elevation point and a single at the lowest elevation point wherever possible.

installment payments on your Hydro evaluation Execution

For hydrostatic test, the pressure can be applied using a suitable test pump (hydro test pump shall be pre-loaded with PSV while safety gadgets if utilized during pressure test) and gradually accumulated to 35% of the test out pressure and held for at least 15 minutes to uniform tension along the transfering network. Pressure then shall be applied till 70% of test pressure and, once again, held intended for 15 minutes. Afterwards, once the essential pressure reaches (1. 5 design pressures) test pressure, piping network shall be isolated from the pressure source.

Test pressure will probably be maintained 2 hours for keeping time according to Company specification However this kind of holding time can be extented to allow enough time for inspection. QC Inspector and Hyundai representative shall carry out a detailed inspection of weld important joints and cable connections for any drip, attention shall also be purchased dislocation or movement with the supports or distortion. In case of pressure test is performed inside the sunny working day, the pressure gauge and temperature indicator shall be monitored to prevent unnecessary pressure boost due to cold weather expansion To prevent excessive pressure the system could possibly be depressurized into the required check pressure.

several. Limit of Test Pressure

Hydro test pressure shall be 1 ) 5 times of design pressure and hydro test pressure shall be mentioned in the attracting, lower limit of the check pressure will probably be not less than test out pressure specific. Upper limit is 5% of the evaluation pressure, in the event that during hydrostatic test the test pressure improved by more than upper limit, the test pressure shall be released or bleed off to the specified test out pressure. If perhaps during hydrostatic test the test pressure is definitely decreased to a pressure less than the specified check pressure and no proof of leakage, the queue shall be pressurised back to reach the specified test out pressure and held for two hours.

some. Inspection During Hydro test out

Upon reaching the desired holding time, the test pressure shall be decreased to a pressure not less than the test pressure by QC Inspector and the Hyundai representative will probably be carry out visual examination with this pressure. Evaluation for leakage shall be performed by QC Inspector whatsoever welding joints and cable connections. Leakage can be not allowed at time of the mandatory visual inspection, except for leakage that might happen at short-term test closures for those spaces intended for welded connections and leakage by temporary finalizes (gaskets). Seapage and damage found during the test will probably be repaired and rectified. And retest should be performed.

your five. Pressure Relieve

Following the pressure test, pressure will probably be released at a rate so as not to endanger personnel or to destruction equipment by drawing test out medium off the line.

Pressure released slowly until the pressure drop to 70% then

holding to get 15 minutes, launch again right up until pressure drop to 35% then having for 15 minutes. Pressure introduced again till gauge displayed 0 bar, all vent shall be exposed before the strategy is drained and shall remain open during draining stop pulling vacuum on the system.

Upon completing hydrostatic assessment, BJW QC inspector shall de-water the pipeline. BJW QC inspector shall commence the blow drying operation only after all tests activities will be complete and accepted by simply Hyundai and PGB. Drinking water shall be moved ahead or perhaps disposed of following de-pressurized. Throwing out some dry out air inside the pipe kitchen to ensure that inside pipe is totally drained. Close the stove with right closure prior to continue to different process, which is painting or installation.

Physique 3. 12 Hydro Test out

ix.

WEEK 9 ( 25/08/2013 ” 29/08/2013 )

No new tasks designated by boss. Just make an everyday routine including help QC Coordinator undertaking progress inspection in flower, assist Inspection Coordinator investigates tools and equipment and apply RFI and some documentation work in school. This week activity more concentrate at workshop work; mending and performing inspection upon tools and equipment.

Figure 3. 14 Workshop job; repairing and inspection

by.

WEEK twelve ( 02/09/2013 ” 05/09/2013 )

There are numerous problems taking place at the plant involving function tools and equipment. Circumstances 1 is definitely the leakages for the welding wire and all of a sudden emit leads to. PGB provides issued a notice for the welding cable connection removed rather than allowed its use in the plant. PGB also requested that individuals re-examine all the welding wire and RFI reapply for the welded cable could be reused inside the plant. I used to be given a job by the Inspection Coordinator to examine all of our company-owned welding cable television and fix if there is any damage to the welding cabling. Upon inspection there were six welding cable that was leaked and tear within the cable. By using Store Gentleman and Material Controller, most welding wire can be repaired. Next process is to apply back RFI for inspection by inspector from the Hyundai and PGB. Successfully completed the task very well and welding cables leak problem had been solved.

The second case may be the loss of electrical generator entry permit into the herb or called PETI. PETI is a short of Portable Products Temporary Installation. PETI is very important to allow electrical energy generators are being used in the herb as a supplier to supply electrical power to gadgets. Equipment such as welding devices, grinders and spot signals need electric power to start it. PETI is definitely the same strategy as applied PTW, just PETI need a permit intended for surveillance and observation with the PGB. PETI is particularly applied only for supply electrical energy equipment. Incorporate some issue about PETI which is not endorsing by Work Innovator and have missing request from PGB. Presented guidance simply by Work Innovator on how to re-apply PETI as well as the procedure.

PHASE 4

SUMMARY

4. 1

INTRODUCTION

Adequate useful knowledge and working experience attained after ten weeks of industrial training. During this period, company got provided a platform to get the student to get involved in the engineer daily job. In the meantime, company as well organized function related training curriculum to écuries and also college student. This kind of program will let the staff find out more detail in Oil & Gas herb operation devoid of forget safety issue the industry very important and highly stressed here and thus make the job become more successful.

In usual day, workers will doing maintenance and renovation job by comply with instruction of executive and also planner. All of the jobs require discussion and cooperation between each other to complete it. From the daily jobs, it is learned that the time management is very important to the industrial engineer. Since even a small issue will influence whole development line, so when an professional, how to completely utilized you a chance to optimized the work always in initial consideration.

In order to have better understanding of the professional daily job and also have the opportunity to apply relief of knowing that learn from the university, a few task had been assigned to student. The duties involved comprehended the concept of employed in the plant which involves piping drawings reading skills; learn the spool assembly and modification operate and some documents work. To complete the task, student

went to site and take related dimension which is used in design and style purpose. Besides, student should also know the factors behind the problem going on at herb and learn how to manage15462 from skilled workers generally there.

For sure web page learning is essential for functional student in order to get clear understanding. Same gets into BJW Architectural Sdn Bhd, student attended the plant and in addition workshop to get learning goal. Normally, all the workers as well as the mechanical personnel will build for Tool kit briefing daily morning to get further instruction of the job. The work assign to the workers was prepared by the executive or maybe the planner.

Finally, thousands of admiration sends to all staff and worker in BJW Anatomist Sdn. Bhd. Due to helpful and direction of them, in order that this commercial training can be achieved smoothly and successfully. All the staffs and worker are able to share their precious experience and understanding when the difficulty facing and the explanation usually lead us to the better understanding.

CHAPTER 5

RECOMMENDATION

5. you

INTRODUCTION

Industrial training knowledge here is very pleasant and got a good reception from the personnel and personnel here. Co-operation of the whole staff and workers help to make every activity can be solved with better than to receive new understanding of each job. In addition , the information that is educated is also very useful for the job especially for pupils who are interested in working in the oil and gas market someday

your five. 2

ADVICE FOR FORESEEABLE FUTURE WORK

For those who are interested to learn and gain know-how in the field of coal and oil, this company is definitely the suitable firm for professional training while; Has a long experience in the oil and gas sector, particularly inside the work of piping and piping protection. Heavily involved with Petronas Gas Berhad (PGB) projects begins from 2008 until now and involve substantial cost tasks. Staff and employees are individuals who have been long in neuro-scientific oil and gas pipelines and very friendly and easy to inquire questions and gain knowledge. Companies happy to issue capital to send Professional Training learners attending classes involving oil and gas such as NIOSH, CIDB and Petronas Protection Briefing provided that the student shows good persistence and progress.

Supervisors who monitor; Mister Zulkifli Ismail, is a very helpful and not overly emphasize the idea of work nevertheless more than interaction and requirements in the quest for knowledge which can be very important the moment working later Not only focus on the inspection work in the rose only, college students are given a chance to work as adjoint if they may have qualifying records do work just like welding, fireplace fighter and fit kitchen and will be paid out according to the worker rate.

However , there are some of my tips for improvements towards the company occasionally; Prepare lets for camera for inwendig to be able to consider pictures with the work in the plant to use intended for Industrial Schooling report. Too strict teaching schedule makes students could hardly understand certain tasks correctly.

Continue to give trainees to go to courses associated with safety and skills in neuro-scientific oil and gas in preparation and additional knowledge in applying for jobs in future.

REFERENCES

http://myone1way.blogspot.com/2011/04/piping-hydrotest-procedure.html

http://www.wermac.org/documents/isometric.html

http://www.engineeringtoolbox.com/ndt-non-destructive-testing-d_314.html

http://www.pids-a-drafters-perspective.com/index_PIDSymbols.htm

APPENDICES

1

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